非摆线型采油螺杆泵转子复合加工机床研制

针对现有双头螺杆泵转子线型存在的问题以及加工方法的局限性,通过研究非摆线螺杆泵转子线型形成原理,设计了非摆线型采油螺杆泵转子复合加工机床,利用立铣刀对做行星运动的工件进行包络,加工出非摆线型螺杆泵转子。根据机床的机械结构以及转子加工表面的形成运动,对转子加工机床进行了运动分析,确定了机床各轴之间的运动关系。并分析立铣刀在加工转子时所产生的截面轮廓误差,确定了误差随工件自转转速变化的关系,对非摆线型螺杆泵转子的加工提供了参考。     

微织构刀具对工件表面残余应力影响有限元分析

针对微织构刀具对切削工件表面残余应力的影响,设计不同尺寸的垂直槽和平行槽微织构,利用有限元仿真技术,模拟不同类型、不同尺寸微织构PCBN刀具干式车削GCr15试验。通过对有限元结果进行研究分析,得到已加工表面残余应力分布情况,并与无织构PCBN刀具对比,分析微织构对已加工表面残余应力的影响。有限元仿真结果表明:与无织构刀具切削工件表面获得拉应力相比,槽型织构刀具切削后的工件已加工表面呈现压应力,提高工件表层的耐磨损和耐疲劳性能;宽度50μm垂直槽和宽度40μm平行槽刀具切削得到的工件表面压应力最大,对工件表面应力分布影响最显著。     

新型微坑车刀切削AISI4140残余应力影响因素分析研究

为了探究切削用量对新型微坑车刀切削工件表面残余应力的影响规律,应用AdvantEdge切削仿真软件,结合单因素和正交实验,通过微坑车刀和原车刀切削AISI_4140仿真及实验验证。结果表明,原车刀和微坑车刀残余拉应力随切削速度增大,先增大后减小,随进给量的增大而减小,总体上,微坑车刀切削工件残余拉应力更小。残余压应力随切削速度增大,微坑车刀切削工件先增大后减小,随进给量增大先增大后减小。原车刀几乎不变。切削用量对微坑车刀切削工件残余应力影响,进给量最大,切削速度次之,切削深度最小。通过实验验证,相同切削条件下,微坑车刀降低了加工工件表面残余拉应力,提高了加工工件表面质量,一定程度提高了工件的服役寿命。     

地下深部铜矿排水自动化系统研究与实践

本文针对国内地下深部铜矿矿山已建成的井下排水自动化控制系统中存在的问题,以铜矿井下排水自动化系统设计和建设为背景,介绍了排水自动化系统的功能要求、控制关键、实现方式、联动智能分析,该系统以电动阀门改造、Wincc软件等为建设平台,结合水仓水位、主管道压力和流量、阀门开度智能感知等数据,采用地下深部多级联动排水智能调控,远程自动对离心泵、电动闸阀等控制,实现了排水系统远程智能控制。     

Optimization of sugar release from banana peel powder waste (BPPW) using box-behnken design (BBD): BPPW to biohydrogen conversion

Optimization of pre-treatment conditions has been achieved for total sugar release from banana peel powder waste (BPPW) feedstock modelled through a three-level Box-Behnken design (BBD) of the response surface methodology (RSM). A series of various runs were executed at varied acid (H₂SO₄) concentrations (0.05%–0.15% v/v), incubation periods (1 h–3 h) in water bath at 95 °C and alkali (NaOH) concentrations (0.05%–0.15% v/v) according to the Box-Behnken design (BBD). From RSM the significant values of incubation period, acid concentration and alkali concentration were obtained as 3 h, 0.095% v/v, and 0.05% v/v respectively. The maximum total sugar release was reported as 5243.62 μg/ml which was highly close to the predicted value (5010.07 μg/ml). The model P- value (0.001), R-sq (98.26%), (adj) R-sq (95.14%) and (pred) R-sq (79.56%) obtained through ANOVA justified the results. The mutual impact of alkali and incubation period had the highest effect on total sugar release from dried banana peel powder, followed by mutual impact of acid and incubation period based on ANOVA (Analysis of Variance) results.Under optimized conditions of pre-treatment six different substrate concentrations (1%, 3%, 5%, 7% and 9% w/v) of BPPW was hydrolyzed and used to obtain volumetric bio-hydrogen evolution. The highest cumulative volumetric bio hydrogen gas 43 ml H₂/30 ml media was achieved at 5% w/v of pretreated BPPW. The substrate concentration above 5% w/v resulted in lowered fermentation process owing to product and substrate inhibition.     

0.2 m高分辨率数字聚焦双侧向测井仪发射电路设计

针对0.2m高分辨率数字聚焦双侧向测井仪器的理论条件和工程需要,设计了发射电路,包括信号源与功率控制、基于电流源输出的模式1(35 Hz)和模式3(140 Hz)信号发射、基于电压源输出的模式2(280 Hz)信号发射、辅助监督等单元电路,确保三种模式同时工作、互不干扰以及辅助聚焦,三个模式的信号发射功率能够自动控制。室内测试与现场应用均表明,所设计的发射电路适用于0.2 m高分辨率数字聚焦双侧向测井仪器,测量值准确可靠,能够为油田薄层识别、饱和度求取以及水淹层判别提供准确可靠的高分辨率电阻率测井资料。     

Telesurgery QoS improvement over SDN based on a Type‐2 fuzzy system and enhanced cuckoo optimization algorithm

Telemedicine is a new area based on the information and communication technology for collecting, storing, organizing, retrieving and exchanging medical information. One of the most important applications of telemedicine is indeed telesurgery in which an efficient telecommunication infrastructure between the surgery room and remote surgeons need to be established. One of the most important issues to be tackled in telesurgery is to find favorable links for routing as well as providing high Quality of Service (QoS). In this paper, an efficient model based on the hybridization of Type‐2 Fuzzy System (T2FS) and Cuckoo Optimization Algorithm (COA) over the Software Defined Networks (SDN) is proposed in order to achieve optimal and reliable routes for telesurgery application. Using T2FS, the fitness of the links is determined; then, a COA is conducted over the Constraint Shortest Path (CSP) problem to find the best routes. Delay is considered as a CSP problem which is satisfied by trying to find the paths with minimum cost. Due to the NP‐completeness of the CSP problem, an Enhanced COA (so‐called E‐COA) is proposed and utilized as a metaheuristic solver. To the best of our knowledge, this paper is the first SDN‐based communication model that applies both T2FS and E‐COA for assigning proper costs to the network's links, and solves the consequence CSP problem according to the QoS requirement for telesurgery. The model also recognizes and preserves the second‐best routes in order to keep the reliability for such a critical application. In addition to the simulations, the performance evaluation is also conducted on a real experimental scenario. Many comparisons are carried out between the proposed model and other conventional methods, and the evaluation study shows the superiority of the proposed model on all the three QoS‐related metrics, i.e. average end‐to‐end delay, packet loss ratio and PSNR.     

Suppression of tool damage in ultraprecision diamond machining of stainless steel by applying electron-beam-excited plasma nitriding

Mirror surface machining of stainless steel with single-crystalline diamond tools is proposed in this study by applying a new nitriding method, called electron-beam-excited-plasma (EBEP) nitriding, to workpiece surfaces as pretreatment. It is well known that mirror surface finish of steel workpieces by conventional diamond cutting is unachievable owing to rapid tool wear. Nitriding of steel workpieces has been one of the several attempts to prevent the rapid tool wear of diamond tools. It has been reported that the rapid tool wear is caused by thermochemical interaction between diamond and steel, and that the wear can be greatly reduced by nitriding of steel. However, hard compounds formed on the outmost surfaces of workpieces by the conventional nitriding methods can cause micro-chippings of cutting tools. The authors has recently developed a new nitriding method called EBEP nitriding, in which a high dissociation rate for nitrogen molecules is achieved using the electron-beam-excited-plasma, and iron-compounds-free nitriding has been realized. Therefore, the EBEP nitriding is applied to a typical mold material, modified AISI 420 stainless steel, aiming at suppressing the micro-chippings as well as the thermochemical tool wear during diamond cutting of the stainless steel. The conventional ion nitriding and the gas nitrocarburizing are also applied to the same stainless steel in comparison. Chemical components of the nitrided workpiece surfaces are analyzed by an electron prove micro-analyzer (EPMA) and an X-ray diffraction (XRD) in advance, and turning experiments are conducted with single-crystalline diamond tools. Subsequently, changes in cutting forces and roughness of finished surfaces and tool damages after the turning experiments are evaluated. Finally, mirror surface machining by using the EBEP nitriding is demonstrated, and its advantages and disadvantages in the diamond cutting of stainless steel are summarized in comparison with the conventional nitriding methods.     

自主机器人多智能体软件架构及伴随行为机制

自主机器人是一类由计算机软件控制的信息物理系统，如何支持该类机器人在开放环境下的有效和协调运行是自主机器人控制软件（CSAR：Control Software of Autonomous Robot）研究与实践面临的一项重要挑战.本文基于组织理论的思想，采用Structure-in-5的组织架构模式，提出了基于多智能体的CSAR的软件架构MaRSA（Multi-agent Robotic Software Architecture），通过独立抽象CSAR的行为规划、分发、执行等软构件并显式加强这些构件间的交互，从而为自主机器人行为的有效规划和协调实施奠定架构基础；提出了基于MaRSA架构的伴随行为机制，从因果性、时序性和按需性三个方面建立了机器人观察行为和任务行为间的伴随关系，并基于分步规划和动态决策的思想设计并实现了伴随行为的自主决策算法DAAB（Decision Algorithm of Accompanying Behaviors）.论文分别在仿真环境和实际机器人环境下设计了对比性实验，结果表明，与主流的反应式行为决策算法和BDI式概率决策算法相比较，基于MaRSA和伴随行为机制的DAAB算法所生成的伴随行为规划在开放环境下具有可行性和更高效的执行效率.